This image is titled, "Chemistry STEM Project." The image shows two worksheets titled "DIY Cold Pack: Engineering Design Challenge." The worksheets have been partially completed in blue ink. There are various science supplies in the background, including a graduated cylinder, a thermometer, and a measuring spoon.

Chemistry for Middle Schoolers: DIY Cold Pack STEM Challenge

By Trilby

Are you looking for an engaging and hands-on chemistry for middle schoolers activity? The DIY Cold Pack STEM Challenge is the perfect way to introduce students to chemical reactions, endothermic processes, and real-world applications of science. In this middle school chemistry project, students will explore how chemical reactions can absorb heat and create an instant ice pack—just like the ones used for injuries!

Teachers, are you short on time? Grab a done-for-you Cold Pack Project here.

The title reads, "Chemistry STEM Challenge." The picture shows a worksheet titled "DIY Cold Pack: Engineering Design Challenge." A graduated cylinder, a cup of baking soda, a thermometer, a resealable plastic bag, and a measuring spoon are pictured in the background.

Disclosure: This post contains affiliate links. This means I get a commission if you decide to purchase through my links at no cost to you.

The Science Behind the DIY Cold Pack

This activity demonstrates an endothermic reaction, where a chemical process absorbs heat from its surroundings, causing a temperature drop. Commercial instant ice packs use this principle to provide quick cooling without the need for refrigeration. By using safe and accessible materials, students will recreate this effect and investigate how different substances affect the reaction.

This image shows two worksheets titled "DIY Cold Pack: Engineering Design Challenge." The worksheets have been filled in with blue ink. There is a graduated cylinder, baking soda, a thermometer, a resealable plastic bag, and a measuring spoon in the background.

Materials List

To facilitate this chemistry STEM project, gather the following materials:

Click here to add the materials to your Amazon shopping cart.

This image shows two worksheets that have been partially completed. There is research about cold pack chemistry and brainstormed designs for a DIY cold pack.

DIY Cold Pack STEM Challenge Instructions

Your students will apply the engineering design process to design, build, and test their own cold packs.

Step 1: Define the Problem

The school nurse is running low on ice packs, and we need to create a DIY cold pack to help replenish the supply! Students will design a cost-effective, efficient cold pack using chemical reactions to achieve the best cooling effect. Introduce the materials available and outline the project’s criteria and constraints, such as size, cooling duration, or reusability.

Step 2: Research & Brainstorm

Before designing, students will explore key scientific concepts:

  • Thermal energy transfer: How does heat move between substances?
  • Endothermic vs. exothermic reactions: Which type absorbs heat and causes cooling?
  • Cold pack chemistry: What common chemicals create an endothermic reaction?

After researching, students brainstorm potential materials and reaction combinations for their DIY ice packs.

Step 3: Plan & Design

Students will sketch a detailed design plan, select materials, and predict how their cold pack will work. They must create a materials list and describe their step-by-step procedure. Before proceeding, teachers review and approve their plans, ensuring feasibility and safety.

Step 4: Build & Test the Prototype

Students construct their cold pack and immediately measure the starting temperature. They activate the reaction and record temperature changes over a set time interval to assess effectiveness.

Step 5: Analyze & Improve

Each group will evaluate their prototype by considering:

  • How much the temperature dropped
  • How long the cold pack stayed cool
  • Any leaks, structural issues, or safety concerns

They discuss potential improvements, such as using different chemical ratios, insulation, or packaging adjustments.

Step 6: Iterate & Optimize

Based on their analysis, students refine their design and build a second prototype. They retest, comparing results to their first model to determine improvements.

Step 7: Present Findings

Students present their best-performing cold pack to the class, explaining the science behind their design, their data, and how they improved their prototype. A final discussion can highlight real-world applications, such as how commercial ice packs work.

This image shows three worksheets where data was recorded and evaluated for a DIY cold pack design. There are various science materials in the background, such as a timer, thermometer, and graduated cylinder.

Why this Chemistry Project is Perfect for Middle Schoolers

This DIY Cold Pack challenge makes chemistry for middle schoolers interactive and applicable to everyday life. It encourages curiosity, hands-on experimentation, and critical thinking – key elements of STEM learning. Plus, it’s a great way to address NGSS Performance Expectation MS-PS1-6 and reinforce science and engineering practices in an exciting and memorable way! 

Want a Ready-to-Go Version of This Chemistry Project?

If you love this DIY Cold Pack STEM Challenge but want to save time on planning, I’ve got you covered! 

My complete project bundle includes:

  • Student-friendly worksheets to guide research, brainstorming, and data collection
  • Detailed teacher instructions for smooth implementation
  • Lesson slides to introduce key concepts and facilitate discussion
  • Rubrics and reflection prompts to assess student learning
This image is titled "Chemistry STEM: DIY Cold Pack Project." Two worksheets are pictured and partially completed in blue ink. There are various science supplies in the background, including a graduated cylinder, baking soda, and a thermometer.

Make hands-on STEM learning easy and engaging—grab your copy here and bring this exciting chemistry challenge to your classroom with minimal prep!

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Hi, I'm Trilby!

I help middle school educators like you facilitate high quality STEM lessons that engage and challenge students while saving time and energy.

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